water-treatment-plant-cables

Project Scope

The SCADA System Implementation project aimed to create a modern and intuitive SCADA system for local and remote monitoring and control of the existing plant. The interface was designed to be accessible on both PC and mobile devices. The project included the historisation and trending of data from water quality monitors, enabling operators to remotely start and stop the plant. It also involved removing the existing Hitachi PLC and replacing it with an Allen Bradley CompactLogix 5380. Additionally, level sensors were installed in all water reservoirs, and all existing instrumentation, including water quality monitors, flow, and pressure feedback, was wired back to the controller.

Industry

Water & Wastewater

Location

Mathoura, NSW

Duration

Jul 2022 - Dec 2022

The SCADA project was developed in Ignition, utilising the Perspective Module to create displays accessible via a web browser on any device. The chosen controller was a Rockwell Automation CompactLogix 5380, which communicates over Ethernet/IP to the SCADA system. This controller was selected for its capacity for expansion, allowing for future growth of the plant.

Services Provided

The services provided for the SCADA System Implementation project included comprehensive design, installation, and integration activities:

  • Design: Electrical schematics design and the development of a rough site P&ID drawing, given that all existing drawings were outdated.
  • Installation: Electrical connections, installation, and control panel build.
  • Integration: Interfacing with the old site control systems to ensure seamless operation.

Project Impact

Client Goals and Objectives

The client aimed to modernise their plant’s monitoring and control capabilities with a user-friendly SCADA system, accessible from both local and remote locations. They also sought to improve data tracking and operational efficiency.

Results and Benefits

The implementation of the SCADA system provided the client with enhanced monitoring and control capabilities, accessible from any device. The ability to trend and historise data from water quality monitors improved operational insights, and the remote start/stop functionality added significant operational flexibility. The new CompactLogix 5380 controller ensured a robust and expandable solution, setting the stage for future plant growth and modernisation.

«